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Wide view of the Rea Automotive production hall

An Engineering Partner,
Not Just A Supplier.

Rea Automotive turns complex automotive tolerances into scalable series production — combining in-house toolmaking, high-tonnage molding, and intelligent automation under one integrated roof.

Founded 1994 IATF 16949 Certified 3 Production Sites
WHO WE ARE

Three Decades Of Measured Progress

We started as a tool shop. That origin still governs how we think — every part we ship is only as good as the steel it was formed in.

Rea Automotive was founded in 1994 as a precision die and mold workshop serving regional powertrain suppliers. Rather than outsourcing tooling as the industry consolidated, we deepened it: acquiring HKR in 2006, adding high-tonnage molding, then building automated inspection cells around the presses.

The result is an unusually short line between design intent and a validated production part. Co-engineering, moldflow simulation, tool fabrication, tryout, series molding, and end-of-line verification all happen inside our own walls — which is why our customers come to us with the programs that cannot afford a surprise at launch.

See What We Build
Toolmaker inspecting a precision die component under magnification
Toolroom Floor, Stuttgart Die qualification prior to first tryout shot
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Years In Operation
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Engineers & Technicians
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Production Sites
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OEM Programs Supplied
TRAJECTORY

Milestones

Each step added a capability we previously had to buy in — and removed a handoff where quality used to get lost.

1994

Founded As A Tool Shop

Opened in Stuttgart with six toolmakers and three manual mills, building dies for regional powertrain suppliers.

2006

HKR Acquisition

Brought high-cavitation mold design and EDM in-house, creating the specialist division that still carries the HKR name.

2015

Automated Molding Hall

Commissioned high-tonnage presses paired with robotic take-out, in-mold labelling, and closed-loop cavity pressure control.

2023

E-Mobility Line

Dedicated cell for battery module enclosures and high-voltage insulation components, with optical AI inspection at end of line.

FOOTPRINT

Where We Operate

Three sites, deliberately specialised — so tooling, series molding, and electrification work never compete for the same floor space.

Stuttgart headquarters tool shop floor
DE — HEADQUARTERS

Stuttgart

Tooling, co-engineering, simulation and mold tryout. Home of the HKR Tool Shop.

Floor area 14,200 m²
Headcount 210
Established 1994
Automated series molding hall
CZ — SERIES PRODUCTION

Plzeň

High-tonnage injection molding, robotic assembly cells and end-of-line verification.

Floor area 22,600 m²
Headcount 185
Established 2015
Robotics and electrification component cell
MX — ELECTRIFICATION

Querétaro

Battery enclosures, busbar carriers and NAFTA-region program support.

Floor area 9,800 m²
Headcount 85
Established 2023
THE REA ADVANTAGE

What We Hold To

01

Precision

Engineering and manufacturing with uncompromising attention to detail, maintaining repeatable micron tolerances at volume.

02

Expertise

Deep technical knowledge across tooling, materials science, automated assembly, and engineered systems.

03

Innovation

Modern smart-factory technologies, robotic vision inspection, and continuous algorithmic process optimization.

04

Quality

IATF 16949-certified quality systems designed around zero-defect targets, rigorous SPC, and traceable data logging.

05

Partnership

Collaborative engagement model from early concept co-engineering, moldflow simulation, and prototyping to series launch.

GOVERNANCE

Certified, Audited, Traceable

Quality is a system, not an inspection step. Our management framework is externally audited annually, and every production lot carries a traceable record from resin batch through cavity pressure curve to final dimensional report.

Request Certificates

IATF 16949

Automotive quality management system, certified across all three production sites.

ISO 9001

Baseline quality management certification maintained since 1999.

ISO 14001

Environmental management, covering regrind recovery and energy intensity targets.

TISAX

Information security assessment for handling OEM engineering data.

CONNECT

Let's Build What's Next.

Have a manufacturing, engineering, or custom tooling challenge? Talk directly with our technical leadership.