INJECTION MOLDING
Advanced multi-component and high-tonnage injection molding capabilities delivering consistent, lightweight, high-integrity parts engineered for demanding under-the-hood and structural applications.
Advanced manufacturing, precision tooling, and intelligent automation systems engineered for the tier-one global automotive industry.
Rea Automotive combines advanced manufacturing expertise, precision tooling, engineered products, and intelligent automation to deliver high-quality solutions for the global automotive industry.
We operate as an integrated engineering and manufacturing partner, turning complex automotive tolerances into scalable series production. With dedicated technical centers and automated facilities, our infrastructure is built to exceed strict OEM standards.
From initial co-engineering to full-cycle production, we combine materials expertise, high-tonnage molding, and automated robotic cells.
Advanced multi-component and high-tonnage injection molding capabilities delivering consistent, lightweight, high-integrity parts engineered for demanding under-the-hood and structural applications.
Micron-level tooling manufacturing coupled with 3D optical coordinate metrology, ensuring high repeatability, dynamic process validation, and zero-defect QA across all run cycles.
From complex kinetic assemblies to thermal management housings, we turn stringent functional requirements into robust, high-performance automotive subsystems.
Integrated robotic production cells, AI-driven optical inspection, and automated assembly pathways that drive down tact time and ensure maximum scalability.
At HKR, precision tooling meets dedicated engineering expertise.
Our in-house tool shop designs, fabricates, and qualifies high-cavitation, tight-tolerance molds and progressive stamping dies. By embedding toolmaking directly into Rea Automotive's workflow, we de-risk design validation and compress commercialization timelines.
Combining engineering expertise, advanced manufacturing technologies, and intelligent automation to create efficient, precise, and scalable production solutions.
Full thermal, structural, and rheological simulation prior to tool steel cutting to eliminate porosity and stress concentrations.
Cavity pressure sensors and telemetry integrate into our automated SPC loop for 100% in-cycle verification.
Engineered resin formulation and hybrid overmolding techniques to reduce vehicular weight while maintaining crash safety specs.
Engineering and manufacturing with uncompromising attention to detail, maintaining repeatable micron tolerances at volume.
Deep technical knowledge across tooling, materials science, automated assembly, and engineered systems.
Modern smart-factory technologies, robotic vision inspection, and continuous algorithmic process optimization.
IATF 16949-certified quality systems designed around zero-defect targets, rigorous SPC, and traceable data logging.
Collaborative engagement model from early concept co-engineering, moldflow simulation, and prototyping to series launch.
Specialized engineering and component manufacturing across mission-critical vehicular domains.
Have a manufacturing, engineering, or custom tooling challenge? Talk directly with our technical leadership.